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Custom Gear Solutions for Your Unique Engineering Needs

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About Beyond Gears

Gear Solution is how we define Beyond gears. From design optimization, engineering, reverse engineering, manufacturing, and quality control, Beyond Gears partners with top facilities in China provides a total solution to our customers assisting to give them a competitive advantage in the market.

With decades of custom gear and manufacturing services, Beyond Gears is well-suited for high-quality gears, and related components per customer specifications.

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Production Process

Forging: Ensuring product strength and durability, laying a solid foundation for subsequent processes.

Quenching & Tempering: Regulating material hardness and toughness to achieve optimal performance balance.

Rough Turning: Removing excess material and preparing for subsequent machining steps.

Teeth Forming: Ensuring accurate gear tooth profiles for efficient transmission and smooth operation.

Heat Treatment: Enhancing part strength, toughness, and wear resistance through controlled heating and cooling processes.

Fine Turning: Achieving precise dimensions and surface finish requirements to meet high precision and quality applications.

Gear Grinding: Ensuring gear accuracy to improve transmission efficiency and lifespan.

Testing: We will provide final inspection reports to customers for review.

Comprehensive Quality Control Process

Quality is more than just a buzzword for us – it’s a guiding principle that informs every decision we make. Quality control ways include but are not limited to Process Control & Quality Assurance, Measurement & Inspection, Gear accuracy test, Material Analysis, Hardness Testing, and Non-Destructive Testing.

quality control process

Inspection Equipment & Report

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Our Service Always Go The Extra Mile

Efficient Communication

Efficient communication is essential. Beyond Gears provides a swift response time of 12 hours, ensuring to support customers timely and reliably.

OEM Trusted

From prototype through mass production, Beyond gears support clients with high- quality and cost-effective manufacturing processes.

Engineering Support

From inspiration to realization, we will work closely with your team to provide engineering support during the entire process.

1 Year Warranty

You have high expectations, and so do we. We always put quality first and provide a 1-year warranty on all of our products.

Flexible Shipping

Beyond Gears offers flexible shipping options, including express, air, and ocean, as well as compound transport or partial shipments to meet our customer's needs.

NDA Signed

At Beyond Gears, We understand confidentiality is important and necessary to our customers. As a result, we sign NDA with all of our partners.

Customer Feedback

Thanks for this very comprehensive measurement data. The results look perfect. We do not intend to do any in-house measurements of the 20 parts that are being shipped to us. It means, we trust your data.

Jone

We have tested the gears and I'm glad to say that we are extremetly satisfied with the product. We have already sold some pairs of our equipment since we have tested, all dimensions are inside the desired criteria.

Martinez

We really like the spiral bevel gears. We just ordered more. I'm designing similar ones right now but they are smaller. We usually use belts but they are too hard to sign so we are switching to gears.

Andrew

FAQ

Most frequent questions and answers

Including, but not limited to spur gear, helical gear, double helical gear, straight bevel gear, spiral bevel gear, zerol bevel gear, ring gear, etc.

Precision machinery, aerospace, defense, industry reducer, Wind power, oil offshore, mining, transportation, air compressor, etc.

We customize per your design. Usually, common materials are 9310, 8620, C45, 16MnCr5, 42CrMo4V, 20NiCrMo2, etc.

No, all products are made to order. We customize per drawings or samples. Kindly feel free to send us your specifications.

Yes, it’s our responsibility to protect all your information confidential. We sign NDA with all of our partners.

The highest accuracy we can reach is ISO 4, but actually, it depends on the dimensions and designs.

Usually, it takes about 45 days~90 days for production depending on whether a custom tool or mold is required. Then it would take about 3~7 days by air, or 30~45 days by ocean to deliver to your door.

Usually, we provide material cert, hardness report, dimension report, and accuracy report(including Profile, Lead, and Pitch parameter graphs). If other documents are necessary, such as PPAP, please let us know.

Usually T/T, L/C are acceptable. Feel free to let us know if you have any special requirement.

We have 1-year warranty for all of our products.
We are striving to provide quality products to make you satisfied. If you have any questions or are dissatisfied with our products, please contact us as soon as possible. We must find out a solution to get out the first time.

Need An Expert in Gear Manufacturing?

As a custom gear supplier, Beyond has worked with customers in the development of prototype gears which are typically used in new products during the “proof of concept“ phase of development.

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With over 14 years of experience, Beyond gears support the further success of OEM clients with cost-effective manufacturing, processes, and premium service.

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